READING LABELS
Reading a starter label
A motor starter’s label carries five facts that determine interchangeability: NEMA size (00–9 — the frame rating), catalog number (the exact model), coil voltage (24V, 120V, 208V, 480V — the control voltage that pulls it in; wrong coil voltage = wrong starter for the panel), overload range (the heater or electronic OL’s adjustable FLA range — must cover the motor’s full-load amps), and voltage/HP rating (max motor it can switch). The coil voltage is the most commonly missed: two identical-looking starters with 120V and 24V coils are not interchangeable. Photograph the full label — like breaker catalog numbers, the starter label is the entire specification.
TROUBLESHOOTING
Why the starter will not pull in
The service-call greatest hits: no control voltage (blown control fuse, open interlock, tripped overload — check the circuit before the starter), wrong coil voltage (a 480V coil on 120V control just sits there; a 24V coil on 120V burns instantly), welded contacts (the starter hums but the motor single-phases — replace the contacts or the unit), tripped overload (the red reset button — find why it tripped before resetting), and mechanical binding (dust and age). For buyers of used starters: a unit that pulls in crisply on the bench with a test coil voltage and shows clean contacts is worth the premium — it is the difference between a spare and a project.
QUESTIONS
Contactor questions, answered.
What is the difference between a contactor and a relay?
Scale: contactors switch power circuits (motors, tens to hundreds of amps); relays switch control circuits (signals, small currents). Same principle, different jobs.
What is a motor starter?
A contactor plus an overload relay — switching plus motor protection in one device. Combination starters add a disconnect or circuit breaker.
What are NEMA starter sizes?
Standardized contactor/starter ratings from size 00 (smallest) through size 9 — each size covers a horsepower range at standard voltages. The size is on the label and determines interchangeability.
Are used contactors worth anything?
Yes — NEMA-size starters from major brands are a liquid replacement market. Coil voltage, overload inclusion, and contact condition set the price.
What kills contactors?
Coil burnout, pitted/welded contacts from interrupting load, and dust. A contactor that pulls in cleanly with good contacts is a premium used unit.